User manual SONY HVR-Z5U SERVICE MANUAL

[. . . ] 1. 2 2009. 04 Revision History US Model Canadian Model AEP Model E Model Chinese Model Japanese Model Revised-1 Replace the previously issued SERVICE MANUAL 9-852-623-12 with this Manual. N MECHANISM (MDX-N221) Photo: HVR-Z5J Link SPECIFICATIONS MODEL INFORMATION TABLE SERVICE NOTE DISASSEMBLY BLOCK DIAGRAMS FRAME SCHEMATIC DIAGRAMS SCHEMATIC DIAGRAMS PRINTED WIRING BOARDS REPAIR PARTS LIST ADJUSTMENTS INSTRUCTION MANUAL The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Les composants identifis par une marque 0 sont critiques pour la scurit. Ne les remplacer que par une pice portant le numro spcifi. DIGITAL HD VIDEO CAMERA RECORDER HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U 9-852-623-13 2009D0800-1 2009. 04 Published by Kohda TEC Sony EMCS Co. These specifications are extracted from instruction manual of HVR-Z5C/Z5E/Z5P. ENGLISH JAPANESE SPECIFICATIONS System Video recording system (HDV) 2 rotary heads, Helical scanning system Video recording system (DVCAM (DV)) 2 rotary heads, Helical scanning system Still image recording system Exif Ver. 2. 2* Audio recording system (HDV) Rotary heads, MPEG-1 Audio Layer-2, Quantization: 16 bits Fs48kHz (stereo) transfer rate: 384 kbps Audio recording system (DVCAM (DV)) Rotary heads, PCM system Quantization: 12 bits Fs32kHz (channel 1/2 stereo), Quantization: 16 bits Fs48kHz (channel 1/2 stereo) Video signal PAL color, CCIR standards 1080/50i specification Usable cassette Mini DV cassette with the mark printed or Mini DVCAM cassette with the mark printed Tape speed (HDV) Approx. [. . . ] (When taking the amplitude (A) in the CUE or REV mode as 100%) CUE/REV mode 2. Confirm that the pitches between the peaks of the RF waveform are equally spaced. Also confirm that the RF waveform amplitude at entrance side (B) and exit side (C) is 50% or more respectively, when taking the amplitude (A) in the CUE or REV mode as 100%. Confirm that the pitches between the peaks of the RF waveform are equally spaced. Also confirm that the RF waveform amplitude at entrance side (B) and exit side (C) is 50% or more respectively. A=100% B C A=100% 400 sec FWD mode B = 50% or more C = 50% or more E max E min Fig. Confirm that the RF waveform rises up within two seconds when the mode is changed from CUE mode to FWD. 3) Change the modes from REV mode (two seconds or more of REV and to the FWD within five seconds) to FWD. Confirm that the RF waveform rises up within two seconds when the mode is changed from REV mode to FWD. Confirm that the RF waveform rises up within two seconds when the mode is changed from STOP mode to FWD. E min: Minimum amplitude E max: Maximum amplitude (E max E min) 30% or ( 3 A) 10 Fig. 6-2-16 4) Confirm that the RF waveform does not have excessive fluctuation of amplitude. (Fluctuation of amplitude should be 10% or less at both entrance side (B) and exit side (C), when taking the amplitude (A) in the CUE or REV mode as 100%) FWD mode B 10% C 10% Fig. Adjusting Connectors The measuring point of the playback RF signal is CN1004 of VC543 board. Refer to "MECHANISM SECTION ADJUSTMENT" for the measuring method. The following table lists the test pin numbers of CPC-13 jig, and the pin numbers and signal names of CN1004. 1 (20) 2 (19) 3 (18) 4 (17) 5 (16) 6 (15) 7 (14) 8 (13) 9 (12) 10 (11) Signal Name REG_GND RF_MON REG_GND SWP FRRV REG_GND GND GND EEP_SI_C EEP_SI_S Pin No. 11 (10) 12 (9) 13 (8) 14 (7) 15 (6) 16 (5) 17 (4) 18 (3) 19 (2) 20 (1) Signal Name EEP_SO_C EEP_SO_S EEP_SCK_C EEP_SCK_S D_2. 8V MD2_C MD2 XCS_MC_FLASH_C XCS_MC_FLASH XSYS_RST 3-1-1. Precautions on Adjusting Note: Before performing the adjustment, check the data of page: 0, address: 10 is "00". 1) The adjustments of this unit are performed in the VTR mode (VCR mode) or camera mode (CAMERA mode). 3-1-3. Connecting the Equipment Connect the measuring instruments as shown in Fig. 6-3-1, and perform the adjustments. Note: The pin number in ( ) is test terminal number of CN1004 on the VC-543 board. Table 6-3-1 Adjustment remote commander NEW LANC JIG (J-6082-565-A) LANC cable (J-6082-442-A) LANC jack AC Adaptor/Charger AC-VQ1050 (1-479-580-12) RM-95 (J-6082-053-B) VIDEO system adjustment (S VIDEO, VIDEO) A/V Connecting Cable (1. 5 m) (with S Video terminal) (1-823-156-13) Oscilloscope S Video (Black) Connecting Cord DK-415 (1-782-361-15) 20 CN1004 1 VC543 board CPC-13 jig (J-6082-443-A) 20 1 A/V Remote Connector Audio L (White) Audio R (Red) Terminated 75 Video (Yellow) Note: The pin arrangement is reverse between CN1004 of VC-543 board and CPC-13 jig. Name Tracking tape (XH2-1A1) SW/OL standard (XH2-3) Audio operation check (XH5-3 (NTSC), XH5-3P (PAL)) System operation check (XH5-5 (NTSC), XH5-5P (PAL)) Use Tape path adjustment Switching position adjustment Audio system adjustment Operation check Fig. [. . . ] 82 T Tape counter . . . . . . . . . . . . . . . . . . . . . . . 136 TAPE RUN. . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Tape . . . . . . . . . . . . . . . . . . . . . . See Cassette TC COUNTUP . . . . . . . . . . . . . 86, 106 TC LINK . . . . . . . . . . . . . . . . . . . . . . 87, 106 TC MAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 142 HARDWARE LIST (1/8) #1: M1. 7 X 2. 5 (Black) 2-635-562-11 #2: M1. 7 X 4. 0 (Black) 2-635-562-31 #3: M1. 7 X 2. 5 (Red) 2-660-401-01 #4: M1. 4 X 2. 5 (Tapping) (Dark Silver) 3-348-998-81 1. 7 2. 5 4. 0 1. 7 2. 5 1. 7 2. 5 1. 4 #5: M1. 7 X 3. 5 (Tapping) (Black) 3-080-204-01 #6: M1. 4 X 1. 7 (Silver) 2-598-474-01 #7: M1. 7 X 1. 6 (Black) 7-627-552-18 #8: M1. 7 X 3. 5 (Tapping) (Silver) 3-078-890-01 1. 7 3. 5 1. 7 1. 4 1. 7 3. 5 1. 7 1. 6 #9: M1. 7 X 5. 0 (Tapping) (Silver) 3-078-890-21 #10: M1. 7 X 4. 0 (Silver) 2-599-475-31 #11: M1. 7 X 4. 0 (Tapping) (Silver) 3-078-890-11 #12: M1. 7 X 5. 0 (Tapping) (Black) 3-080-204-21 1. 7 5. 0 4. 0 1. 7 4. 0 1. 7 5. 0 1. 7 #13: M1. 7 X 2. 5 (Tapping) (Silver) 3-085-397-01 #14: M1. 7 X 2. 5 (Silver) 2-599-475-11 #15: M1. 4 X 1. 5 (Silver) 3-062-214-01 #16: M1. 4 X 2. 5 (Silver) 2-586-337-01 1. 7 2. 5 2. 5 1. 7 1. 5 1. 4 1. 4 2. 5 #17: M1. 7 X 1. 5 (Silver) 2-586-389-01 #18: M1. 4 X 2. 5 (Silver) 2-635-591-21 #19: M1. 2 X 4. 0 (Tapping) (Red) 3-086-156-21 #20: M1. 4 X 3. 0 (Silver) 2-635-591-31 1. 7 2. 2 1. 5 3. 5 2. 5 1. 4 4. 0 1. 2 3. 0 1. 4 HARDWARE LIST (2/8) #21: M1. 4 X 3. 0 (Black) 2-662-396-21 #22: M1. 7 X 5. 0 (Tapping) (Silver) 3-083-261-01 #23: M1. 7 X 4. 0 (Tapping) (Black) 3-080-204-11 #24: B1. 7 X 5. 5 (Tapping) (Black) 4-679-805-11 1. 4 3. 0 5. 0 1. 7 4. 0 1. 7 5. 5 1. 7 #25: M1. 7 X 3. 0 (Black) 2-635-562-21 #26: M1. 4 X 2. 0 (Silver) 2-635-591-11 #27: M1. 4 X 2. 0 (Black) 2-662-396-11 #28: M1. 4 X 4. 0 (Tapping) (Silver) 3-348-998-61 1. 7 3. 0 2. 0 1. 4 2. 0 1. 4 4. 0 1. 4 #29: M1. 4 X 2. 5 (Black) 2-662-396-01 #30: M1. 2 X 3. 5 (Tapping) (White) 3-086-156-11 #31: M3. 0 X 4. 0 (Silver) 2-102-434-01 #32: M2. 0 X 4. 5 (Tapping) (Silver) 2-102-498-01 1. 4 2. 5 3. 5 1. 2 4. 0 3. 0 2. 0 4. 5 #33: M3. 0 X 6. 0 (Silver) 3-077-331-21 #34: M3. 0 X 8. 0 (Black) 3-077-331-41 #35: M4. 0 X 6. 0 (Tapping) (Silver) 3-975-291-02 #36: M3. 0 X 6. 0 (Silver) 4-886-821-11 3. 0 6. 0 8. 0 3. 0 4. 0 6. 0 6. 0 3. 0 #37: M2. 0 X 6. 0 (Tapping) (Black) 3-080-206-31 #38: M3. 0 X 20. 0 (Tapping) (Silver) 7-685-651-79 3. 0 2. 0 #39: M2. 6 X 5. 0 (Tapping) (Black) 7-685-791-09 #40: M2. 0 X 4. 0 (Tapping) (Silver) 7-685-851-04 2. 6 20. 0 5. 0 4. 0 2. 0 6. 0 HARDWARE LIST (3/8) #41: M3. 0 X 8. 0 (Tapping) (Silver) 3-065-748-01 #42: M2. 0 X 4. 0 (Tapping) (Silver) 7-628-253-00 #43: M1. 7 X 4. 0 (Red) 2-660-401-31 #44: M1. 7 X 3. 0 (Tapping) (Silver) 3-078-890-61 3. 0 8. 0 4. 0 2. 0 4. 0 1. 7 3. 0 1. 7 #45: M1. 4 X 2. 5 (Silver) 2-587-151-01 #46: M1. 7 X 3. 0 (Red) 2-660-401-11 #47: M1. 4 X 3. 0 (Tapping) (Silver) 2-665-774-01 #48: M1. 7 X 2. 5 (Silver) 3-973-497-91 1. 4 2. 5 3. 0 1. 7 3. 0 1. 4 2. 5 1. 7 #49: M2. 0 X 4. 0 (Black) 2-630-005-31 #50: M2. 0 X 3. 0 (Red) 2-891-494-11 #51: M2. 0 X 2. 5 (Silver) 3-073-686-01 #52: M2. 0 X 4. 0 (Tapping) (Black) 3-080-206-11 2. 0 4. 0 3. 0 2. 0 2. 0 4. 0 2. 5 2. 0 #53: M2. 0 X 5. 0 (Tapping) (Black) 3-080-206-21 #54: M1. 75 X 6. 0 (Tapping) (Black) 3-318-203-11 #55: M2. 0 X 4. 0 (Silver) 2-655-582-11 #56: M2. 0 X 3. 5 (Silver) 3-067-187-11 2. 0 5. 0 6. 0 1. 75 4. 0 2. 0 3. 5 2. 0 #57: M1. 7 X 4. 0 (Black) 7-627-852-18 #58: M2. 0 X 6. 0 (Tapping) (Silver) 3-719-408-11 #59: M2. 0 X 5. 0 (Tapping) (Silver) 3-080-205-21 #60: M2. 6 X 5. 0 (Black) 3-061-062-11 1. 7 4. 0 6. 0 2. 0 5. 0 2. 0 5. 0 2. 6 HARDWARE LIST (4/8) #61: M3. 0 X 10. 0 (Black) 7-682-549-09 #62: M2. 0 X 3. 0 (Silver) 3-080-202-21 #63: M5. 0 X 12. 5 (Black) 3-060-811-21 #64: M1. 7 X 5. 0 (Tapping) (Silver) 2-666-551-21 3. 0 10. 0 3. 0 2. 0 12. 5 5. 0 5. 0 1. 7 #65: M1. 4 X 3. 5 (Silver) 2-635-591-01 #66: M1. 4 X 1. 4 (Silver) 2-635-591-41 #67: M1. 4 X 2. 0 (Silver) 3-389-523-16 #68: M1. 7 X 4. 0 (Silver) 2-655-581-01 1. 4 3. 5 1. 4 1. 4 2. 0 1. 4 4. 0 1. 7 #69: M1. 7 X 3. 0 (Silver) 2-599-475-21 #70: M1. 7 X 5. 0 (Silver) 2-599-475-41 #71: M1. 4 X 2. 0 (Red) 3-208-537-01 #72: M1. 4 X 2. 0 (Silver) 4-663-621-41 1. 7 3. 0 5. 0 1. 7 2. 0 1. 4 2. 0 1. 4 #73: M1. 2 X 4. 0 (Tapping) (Black) 3-086-156-61 #74: M1. 7 X 6. 0 (Tapping) (Silver) 2-666-551-31 #75: M1. 7 X 3. 5 (Tapping) (Silver) 2-666-551-01 #76: M1. 7 X 4. 0 (Tapping) (Silver) 2-666-551-11 1. 2 4. 0 6. 0 1. 7 3. 5 1. 7 4. 0 1. 7 #77: M1. 2 X 5. 0 (Tapping) (Silver) 3-086-156-31 #78: M1. 4 X 3. 5 (Red) 3-208-537-11 #79: M1. 4X 2. 0 (Silver) 2-587-151-11 #80: M1. 4X 2. 0 (Black) 3-279-411-01 1. 2 5. 0 3. 5 1. 4 2. 0 1. 4 2. 0 1. 4 HARDWARE LIST (5/8) #81: M1. 7 X 2. 5 (Silver) 2-515-756-01 #82: M1. 4 X 1. 4 (Silver) 3-272-251-01 #83: M1. 7 X 7. 0 (Tapping) (Black) 3-080-204-41 #84: M2. 0 X 3. 0 (Silver) 3-072-453-11 1. 7 1. 4 7. 0 1. 7 3. 0 2. 0 2. 5 1. 4 #85: M1. 7 X 2. 5 (Black) 2-515-483-11 #86: M1. 7 X 4. 0 (Tapping) (Silver) 2-695-434-21 #87: M1. 6 X 5. 3 (Black) 2-689-328-01 #88: M1. 6 X 5. 9 (Tapping) (Silver) 2-689-015-01 1. 7 2. 5 1. 7 5. 3 1. 6 5. 9 1. 6 4. 0 #89: M2. 0 X 5. 5 (Tapping) (Silver) 2-695-575-01 #90: M1. 7 X 3. 0 (Silver) 3-271-395-01 #91: M1. 7 X 3. 0 (Tapping) (Silver) 2-695-434-11 #92: M2. 0 X 3. 9 (Black) 3-268-954-01 2. 0 5. 0 3. 0 1. 7 1. 7 2. 0 3. 5 3. 9 #93: M1. 7 X 3. 5 (Tapping) (Silver) 3-254-082-01 #94: M1. 7 X 4. 0 (Black) 2-515-483-31 #95: M3. 0 X 8. 0 (Tapping) (Black) 7-685-646-79 #96: M1. 4 X 2. 5 (Silver) 2-587-151-21 1. 7 3. 5 4. 0 1. 7 8. 0 3. 0 2. 5 1. 4 #97: M1. 4 X 2. 5 (Black) 2-662-396-31 #98: M3. 0 X 8. 0 (Silver) 3-077-331-01 #99: M2. 5 X 6. 0 (Tapping) (Silver) 3-776-750-02 #100: M2. 0 X 6. 0 (Black) 3-080-203-51 1. 4 8. 0 3. 8 6. 0 2. 5 6. 0 2. 0 2. 5 HARDWARE LIST (6/8) #101: M2. 0 X 5. 0 (Silver) 7-621-555-39 #102: M2. 6 X 8. 0 (Black) 7-621-284-30 #103: M2. 6 X 10. 0 (Silver) 7-685-794-09 #104: M3. 0 X 8. 0 (Black) 7-682-548-09 2. 0 5. 0 8. 0 2. 6 10. 0 2. 6 8. 0 3. 0 #105: M2. 0 X 4. 0 (Red) 2-891-494-31 #106: M2. 0 X 6. 0 (Black) 3-713-786-11 #107: M2. 0 X 5. 0 (Silver) 3-032-750-01 #108: M1. 7 X 3. 0 (Tapping) (Black) 2-695-430-01 2. 0 4. 0 6. 0 2. 0 5. 0 2. 0 3. 0 1. 7 #109: M1. 7 X 3. 0 (Black) 2-515-483-21 #110: M2. 0 X 3. 0 (Black) 2-630-005-21 #111: M1. 7 X 4. 0 (Tapping) (Black) 2-887-124-01 #112: M1. 4 X 5. 0 (Black) 2-178-410-11 1. 7 3. 0 3. 0 2. 0 4. 0 1. 7 5. 0 1. 4 #113: M1. 7 X 5. 0 (Black) 2-635-562-41 #114: M2. 0 X 5. 5 (Tapping) (Silver) 2-698-464-01 #115: M1. 4 X 3. 5 (Tapping) (Silver) 3-348-998-51 #116: M2. 0 X 3. 5 (Tapping) (Silver) 2-695-435-01 1. 7 5. 0 5. 5 2. 0 3. 5 1. 4 2. 0 3. 5 #117: M1. 7 X 4. 5 (Tapping) (Silver) 2-695-429-31 #118: M1. 4 X 2. 0 (Black) 2-655-580-01 #119: M2. 6 X 5. 0 (Black) 7-627-556-58 #120: M2. 6 X 6. 0 (Silver) 7-621-770-67 1. 7 4. 5 2. 0 1. 4 5. 0 2. 6 6. 0 2. 6 HARDWARE LIST (7/8) #121: M2. 0 X 4. 0 (Tapping) (Silver) 3-080-205-11 #122: M3. 0 X 6. 0 (Black) 7-682-547-09 #123: M4. 0 X 8. 0 (Black) 7-682-561-09 #124: M1. 7 X 2. 0 (Silver) 2-599-475-01 2. 0 4. 0 6. 0 3. 0 8. 0 4. 0 2. 0 1. 7 #125: M1. 4 X 3. 0 (Black) 3-291-847-01 #126: M2. 9 X 3. 5 (Black) 3-292-616-01 #127: M3. 0 X 25. 0 (Black) 7-682-654-09 #128: M4. 0 X 12. 0 (Black) 3-452-472-01 1. 4 3. 5 3. 0 6. 0 2. 9 4. 0 25. 0 3. 0 12. 0 4. 0 #129: M3. 0 X 12. 0 (Black) 7-682-550-09 #130: M2. 0 X 4. 5 (Tapping) (Silver) 3-732-817-11 #131: M4. 0 X 12. 0 (Silver) 3-452-471-01 #132: M2. 6 X 6. 0 (Black) 4-673-655-01 3. 0 12. 0 4. 5 2. 0 12. 0 4. 0 2. 6 6. 0 #133: M3. 0 X 6. 0 (Black) 3-452-484-01 #134: M2. 6 X 7. 0 (Black) 3-299-572-01 #135: M2. 0 X 2. 5 (Black) 7-627-553-28 #136: M1. 4 X 4. 0 (Tapping) (Black) 3-065-509-11 3. 0 7. 0 2. 6 2. 5 2. 0 4. 0 1. 4 6. 0 #137: M1. 7 X 3. 0 (Black) 3-090-976-62 #138: M1. 4 X 3. 5 (Silver) 4-104-078-01 #139: M1. 4 X 2. 0 (Silver) 2-655-579-01 #140: M1. 7 X 2. 0 (Black) 2-635-562-01 1. 7 3. 0 1. 4 3. 5 2. 0 1. 4 2. 0 1. 7 HARDWARE LIST (8/8) #141: M2. 6 X 5. 0 (Tapping) (Silver) 7-685-791-01 #142: M1. 4 X 2. 0 (Silver) 4-111-392-01 #143: M1. 4 X 2. 0 (Black) 4-111-392-11 #144: M1. 4 X 1. 2 (Silver) 4-111-392-21 2. 6 5. 0 2. 0 1. 4 2. 0 1. 4 1. 2 1. 4 #145: M1. 4 X 2. 4 (Silver) 4-111-248-01 #146: M1. 4 X 2. 4 (Black) 4-111-248-11 #147: M1. 4 X 3. 5 (Black) 2-662-396-41 #148: M1. 7 X 3. 0 (Silver) 3-057-082-21 1. 4 2. 4 2. 4 1. 4 3. 5 1. 4 3. 0 1. 7 #149: M1. 6 X 7. 5 (Tapping) (Silver) 4-115-505-01 #150: M1. 4 X 3. 0 (Black) 4-105-150-01 #151: M1. 4 X 1. 4 (Silver) 3-272-251-11 #152: M1. 4 X 2. 5 (Black) 4-116-473-11 1. 6 7. 5 3. 0 1. 4 1. 4 1. 4 2. 5 1. 4 #153: M1. 4 X 1. 5 (Silver) 3-059-718-01 #154: M2. 6 X 8. 0 (Silver) 7-627-556-97 #155: M1. 7 X 6. 0 (Tapping) (Black) 3-080-204-31 1. 4 1. 5 8. 0 2. 6 6. 0 1. 7 HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U RMT-831 SERVICE MANUAL Ver. 1. 2 2009. 04 US Model Canadian Model AEP Model E Model Chinese Model Japanese Model SUPPLEMENT-1 File this supplement with the service manual. (DI09-013) Subject: Change of HELP Change of Schematic Diagrams Change of Repair Parts List Change of EVR Page Table Change of Flange Back Adjustment HELP Before change & : Points added portion HELP08 Sticking standard of the Tape (VF) FP-974 Flexible Board Tape (VF) Reinforcing Part 1. 0mm After change HELP08 Sticking standard of the Tape (VF) FP-974 Flexible Board Tape (VF) Crease Reinforcing Part 1. 0mm HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U 9-852-623-81 Sony EMCS Co. 2009D0800-1 2009. 04 Published by Kohda TEC 4. SCHEMATIC DIAGRAMS Page JK-376 BOARD (Location: C-4 to D-7) Before change - : Points changed portion FB9501 CN9508 10P 1 AUDIO_L 2 LANC_SIG 3 S_GND 4 LANC_DC 12 11 FB9502 5 S_C/D3_Pb 6 AUDIO_R 7 JACK_AD 8 VIDEO/AUDIO_GND 9 VIDEO/D3_Pr 10 S_Y/D3_Y 14 13 AV/ R C9501 XX C9502 XX LD9501 CHASSIS_GND VD9505 XX 04 VD9507 XX VD9508 XX VD9506 XX 4-43 JK-376 BOARD (Location: C-4 to D-7) After change FB9501 CN9508 10P 1 AUDIO_L 2 LANC_SIG 3 S_GND 4 LANC_DC 12 11 FB9502 5 S_C/D3_Pb 6 AUDIO_R 7 JACK_AD 8 VIDEO/AUDIO_GND 9 VIDEO/D3_Pr 10 S_Y/D3_Y 14 13 AV/ R C9501 470p C9502 470p LD9501 CHASSIS_GND VD9505 XX 04 VD9507 XX VD9508 XX VD9506 XX HVR-Z5C/Z5E/Z5J/Z5N/Z5P/Z5U --2-- 5. [. . . ]